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RMZ Service Manual - RMZ - ThumperTalk.
NOTE: Do not remove the throttle position sensor 2 unless it is neces- sary to replace it. Lateral direction: Horizontal Carburetor set position Page Replace the O-rings with new ones. NOTE: Turn in the pilot screw 0 until it lightly seats, then back it out the counted number of turns.
If engine cool- ant gets into the eyes or contacts the skin, flush the eyes or wash the skin thoroughly, with plenty of water. If engine coolant is swallowed, induce vomiting and call a physician immediately.
Is there connection in the ignition system couplers? Go to Step 2. Poor connection of couplers Step 2 1 Measure the ignition coil primary peak voltage. Go to Step 3. Go to Step 9. Go to Step 8.
Step 8 1 Check the stator. Is the stator OK? Faulty stator Step 9 1 Measure the engine stop switch resistance. NOTE: Use the special tool needle pointed probe , to prevent the rub- ber of the water proof coupler from damage.
Service Limit: 2. Brake fluid is harmful or fatal if swallowed, and harm- ful if it comes in contact with your skin or eyes. Keep brake fluid away from children. Page Brake Pads Replacement Replace the two pads as a set. Page Caliper Inspection! Call your doctor immediately if brake fluid is swallowed, and induce vomiting. Apply handle grip bond. NOTE: Mark the paint mark A to the matching surface of handlebar holder and handlebars before removing. Record the set- ting before turning the adjuster.
Protect the axle holder with a rag when using a vise. If removed, the inner rod may slip into the damper rod, possibly causing the threaded section to damage the oil seal. Guide bushing 4 Seal retainer 5 Oil seal If it is damaged, replace it with a new one. If it has scratches or is bent, replace it with a new one. Replace the O-rings, oil seal and dust seal with new ones. Apply specified front fork oil when installing the O- rings, slide bushing, guide bushing, damper unit and sliding parts.
Do not clamp the axle holder too tight. NOTE: Mark the paint mark to the matching surface of handlebar holder and handlebars before removing.
NOTE: Hold the steering stem lower bracket to prevent it from falling. Page Installation Install the steering in the reverse order of steering removal. Standard spring set length: 5. Page Be sure to extend the rod after filling the oil. Spacer 1 Oil seal 2 Washer 3 Thrust bearing 4 Dust seal Swingarm pivot shaft runout Service Limit: 0. Left Right 4 mm 0.
Page 1. Set the expanded diameter side white paint of fuel hose to carburetor. The ends of the clamp should face forward. Fit the projection of the carburetor to the depression of intake pipe.
Pass the several hoses behind of swingarm bridge. Hose clamp screw tightening torque: 2. Improper use can cause damage to the motorcycle and tester. If the resistance is out of specified value, replace the stator with a new one. Also, check that the magneto core is insu- lated properly. Go to Step 5. Go to Step 6. NOTE: Use the special tool needle-point probe , to prevent the rubber of the water proof coupler from damage.
If the resistance is not within the specified value, replace the stator with a new one. Brake fluid is harmful or fatal if swallowed, and harmful if it comes in contact with your skin or eyes. Page Rear Caliper Reassembly And Installation Reassemble and install the brake caliper in the reverse order of removal and disassembly.
Call your doc- tor immediately if brake fluid is swallowed, and induce vomiting. Record the set- ting before turning the adjuster. Protect the axle holder 3 with a rag when using a vise. If removed, the inner rod may slip into the damper rod, possibly causing the threaded section to damage the oil seal. Guide bushing 4 Seal retainer 5 Oil seal If it is damaged, replace it with a new one. If it has scratches or is bent, replace it with a new one. Protect the axle holder 0 with a rag when using a vise.
NOTE: Mark the paint mark D to the matching surface of handlebar holder and handlebars before removing. NOTE: Hold the steering stem lower bracket to prevent it from falling. Page Installation Install the steering in the reverse order of steering removal. Page 1. Set the tip of the clamp inside. Bind the magneto lead wire and GP switch lead 2 Handlebars wire with the clamp.
Clamp the wiring harness at the gray taping. Pass the hot starter cable between the radiator and frame. Bind the hot starter cable and engine stop switch lead wire 3 Hot starter cable with the clamp. Pass the radiator overflow hose between engine mounting 3 Radiator overflow hose lower bracket. Do not apply grease to the rubber covers.
Fit the cover positively. Install the cover of hot starter lever firmly. After contacting the brake hose union to the stopper, tighten the 4 Hose guide union bolt. Page Prepared by September, Part No. Print page 1 Print document pages. Rename the bookmark. Delete bookmark? Cancel Delete. Delete from my manuals? Sign In OR.
Don't have an account? Sign up! Restore password. Upload manual. Upload from disk. Posted June 23, Link to comment Share on other sites More sharing options Mx-Wall Posted July 26, Posted July 26, I can mail. MikeOC1 Posted July 27, Posted July 27, Posted August 3, Awesome find thank you!!
Christopher Kramer Posted October 9, Posted October 9, Aaron Simpson Posted January 19, Posted January 19, Posted March 15, edited.
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SUZUKI RM-Z OWNER'S SERVICE MANUAL Pdf Download | ManualsLib.Suzuki Rmz Rm Z Service Repair Manual D by LoydLoveless - Issuu
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